Model NO.: ACS300/80
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, Siemens, or Customized
Application: Film, Filament, Raffia, Foam, Woven, Non-Woven
Compacting Chamber Size: 300L
Output Capacity: 160-220 Kg/H
Screen Changer: Hydraulic, Plate/Colomn
Heater: Ceramic Heaters
Pelletizing Form: Water-Ring, Die-Face Cutting
Degass: Double Vacuum Pump
Cutting Knives in Compactor: SKD11
Trademark: ACERETECH
Transport Package: Wooden Pallet, Film
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
PE PP film Recycling Machine for making recycled granules pellets
The ACS series compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing into one line, applied in the plastics recycling and pelletizing process. ACS system is a reliable and efficiency solution for plastic film, raffia, filament, bags, woven bags and foaming materials re-pelletizing.
Final products produced by ACS system are in the form of pellets/ granules, which can be directly put into the production line for film blowing, pipe extrusion and plastic injection, etc.
Specification:
| Model Name | ACS series |
| Recycling Material | HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS |
| Final Product Shape | Pellets/ Granules |
| System Composition | Belt conveyor, Compactor, Single screw extruder, Screen changer, Cutting/Pelletizing device, Water cooling unit, Dewatering section, Air conveying unit, Silo, Electric control cabinet. |
| Output Range | 160kg/h-1200kg/h |
| Feeding Device | Belt conveyor (standard), Rolls hauling off device (Optional) |
| Compactor Volume | 300 Liters-1400 Liters |
| Screw Diameter | 80mm-180mm (standard) |
| Screw material | 38CrMoAlA nitride steel( SACM-645), bimatellic (optional) |
| L/D | 34/1, 36/1 (depending on features of recycles) |
| Barrel's Heating | Ceramic heaters |
| Barrel's Cooling | Fan |
| Vacuum Degassing | Double vented degassing (Standard) |
| Pelletizing Type | Water-ring/die-face hot pelletizing |
| Voltage Standard | Depending on project's location |
| Optional Devices | Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc. |
| Delivery Time | Usually 60 working days. |
| Warranty | 13 months from the date of B/L. |
| Technical Service | Project design, suggestion on factory construction, installation and commissioning. |
Working process of ACS Series compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffia are conveyed into the compacting room by the belt conveyor. Roll hauling off device as optional feeding method. With ABB inverter. Feeding speed is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heat which caused by high speed rotatory blades will heat and make scraps shrink just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushing, drying and compacting the material enables a fast and stable feeding from the compactor directly into the extruder.
3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 36D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiently, especially suitable for heavy printed film and material with some water content.
4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
5. Pelletizing: die-face water-ring pelletizing system is the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. Rotary speed of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
Main technical parameter:
| Model | Data of compactor | Data of single screw extruder | Output capacity(kg/h) | |||
| Efficiency volume(Liter) | Motor power(Kw) | Diameter of screw(mm) | L/D | Motor power(Kw) | ||
| ACS300/80 | 300 | 37 | 80 | 36 | 45/55 | 160-220 |
| ACS500/100 | 500 | 55 | 100 | 36 | 90/110 | 300-380 |
| ACS800/120 | 800 | 90 | 120 | 36 | 132 | 450-480 |
| ACS1000/140 | 1000 | 110 | 140 | 36 | 160/185 | 500-650 |
| ACS1200/160 | 1200 | 132 | 160 | 34 | 220/250 | 800-1000 |
| ACS1400/180 | 1400 | 315 | 180 | 34 | 315 | 1000-1200 |
Advantages of ACS compacting and pelletizing system
1.One-step recycling line with compactor integrated.
2.Higher efficiency feeding, suitable to film, filament, raffia, foaming materials.
3.Higher output and lower energy consumption.
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