"12th Five-Year" waste rubber utilization highlights the highlights of innovation

“In the 12th Five-Year Plan period, China will account for 90%~92% of the proportion of radial tires in China's used tires. In order to adapt to changes in the structure of used tire products, and to effectively use the maximum residual value of the waste radial tire rubber, it is necessary to increase independent innovation efforts. To optimize the product structure.” Liu Zengyuan, head of the expert group of the China Rubber Association’s Waste Rubber Comprehensive Utilization Branch, revealed recently that China’s comprehensive utilization of waste rubber is centered on environmental protection, energy conservation, and emission reduction to improve the residual use value of waste rubber and optimize the product mix. The industry "Twelve Five" development plan outline will be submitted to the Ministry of Industry and Information Technology by the China Rubber Industry Association in the near future.
The outline of an innovative and optimized product structure plan proposes that during the “Twelfth Five-Year Plan” period, China’s waste rubber comprehensive utilization industry will still adhere to the pattern of comprehensive utilization of recycled rubber and China's characteristic waste rubber with the development of reclaimed rubber and rubber powder; Overheating and expansion, to maintain an average annual growth rate of 10%, "Twelve Five" end of the comprehensive utilization of waste rubber should reach 85%, reclaimed rubber annual production capacity of 4.18 million tons, 500,000 tons of rubber powder, tires 22 million.
Liu Zengyuan introduced the work priorities for the use of waste rubber during the “12th Five-Year Plan” period: First, optimize the tire-repairing process, and use the pre-vulcanized tread technology to increase the annual capacity of all-steel radial tires to over 15 million tires, light load, and agricultural use. , engineering tires to reach 7 million tires; the second is to learn from the advantages of neighboring disciplines, research and development of a new generation of odorless, non-retroactive pollution of the new renewable activator and regenerative softener, odorless reclaimed rubber production to achieve total output 70%; Third, expand the scale of reclaimed rubber for special grade tires. By the end of the “Twelfth Five-Year Plan”, the proportion will reach 15% of the total capacity of reclaimed rubber, and the annual production capacity will reach 500,000 tons. Fourth, rational use of waste semi-steel radial tire resources for production and regeneration. Rubber and highway modified asphalt special vulcanized rubber powder, with an annual production capacity of 800,000 tons and 450,000 tons respectively; Fifth, the production of stable butyl reclaimed rubber, expansion of EPDM, neoprene, styrene-butadiene rubber and fluorine rubber and Silicon rubber and other renewable synthetic rubber production capacity, which accounts for the proportion of total reclaimed rubber production capacity from 8% in the “Eleventh Five-Year Plan” period to 20%, and the capacity at the end of the “Twelfth Five-year Plan” reached 850,000 tons.
Focusing on the promotion of a number of advanced technologies In order to achieve the above objectives, the Waste Rubber Comprehensive Utilization Branch actively promotes the industrialized transformation of new technologies, new processes and new energy-saving tooling, including Jiangxi Guoyan and Shandong Gaomi, during the “Twelfth Five-Year Plan” period. The whole module control and energy-saving linkage production line developed by Xinyuan Company, the exhaust gas comprehensive treatment technology of the physical and materialized regeneration process, the intermediate frequency electromagnetic induction heating technology to replace the conduction heating method of the heat conducting oil and the resistance block, and the full cast steel alloy surfacing drum crusher, Beijing Tianzhong Fang Company developed 12 comprehensive treatment systems for flue gas. After these technologies are fully transformed, they will reach the goal of saving energy by 20% and reducing emissions by 15%. At the same time, the whole industry will speed up the special regeneration activators for high-reduction odorless tires, regeneration activators for special synthetic rejuvenates, high-temperature and low-pressure regeneration processes and equipment, composite regeneration processes and tooling, waste rubber regeneration processes, high-efficiency energy-saving tooling, and curing The application of rubber powder, the development and application of technical equipment such as environmental protection purification equipment and module control for regeneration process.
Liu Zengyuan stated that during the “Twelfth Five-Year Plan” period, the waste rubber comprehensive utilization industry will complete the scale and regional reorganization nationwide, and establish the development models of Jiangsu, Hebei, and Shanxi key economic zones so that the regional production capacity will reach 800,000 tons/year respectively. 80% of the company's production scale is more than 10,000 tons, realize the organic combination of crushed-recycled-processing-applied; eliminate the enterprises with no environmental protection matching below 3,000 tons of annual production capacity.
Focus on improving the degree of automation Liu Zengyuan emphasized that China's reclaimed rubber production has ranked first in the world for 30 consecutive years. After years of independent innovation, regeneration technology, tooling manufacturing and other aspects have been recognized by the world. Among them, the dynamic desulfurization reclaimed rubber production technology with independent intellectual property rights, reclaimed rubber tail gas purification technology and devices, and normal-temperature fine comminution technology and special-purpose machinery have been adopted by many countries, and the technological level is at the advanced level in the world. However, at present, the degree of automation of reclaimed rubber production in our country is not high. During the “Twelfth Five-Year Plan” period, breakthroughs should be made to focus on this, and the tactics of transforming people into seas should be industrialized system projects. At present, only two companies in the industry complete the preliminary modular design and construction. During the “12th Five-Year Plan” period, large-scale enterprises should reach 16%.
Liu Zengyuan pointed out that at the beginning of the “12th Five-Year Plan” period when the international economy was just beginning to recover, it should seize the important market of industrial products and strive to increase the number of enterprises that have extended processing and deep processing from 22% during the “Eleventh Five-Year Plan” period to 40. More than %, so as to improve the anti-risk ability and overall benefit level of the enterprise market; To stabilize the quality of the road modified asphalt special rubber powder that has been cultivated during the “11th Five-Year Plan”, strictly control the technical indicators of the modification process, so that Highway modified asphalt special glue powder has become the main body of rubber powder application.

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