Omni-directional, multi-field, Knorr-Bremse carries seven systems to shape future traffic

To ask which company in the Shanghai Auto Show is the biggest shock to Xiaobian, it must be non-Knorr. At the auto show, Knorr-Bremse commercial vehicle system brings its latest products with its seven subsystems – air supply system, vehicle control system, wheel end system, transmission system components, steering system, trailer system and after-sales service system. And system solutions. A comprehensive display of Knorr-Bremse's combined strength as a leading supplier of brake and safety systems for commercial vehicles and a forward-looking portfolio for future driving technologies.

Xu Baoping, President of Knorr Commercial Vehicle Asia Pacific Xu Baoping, President of Knorr Commercial Vehicle Asia Pacific

With the general trend of autonomous driving, artificial intelligence and the increasing awareness of safety, the demand for driving automation in the commercial vehicle field is increasing day by day. At the same time, safety, environmental protection and energy efficiency are still the core requirements of the commercial vehicle industry for vehicle manufacturers and system suppliers. Knorr-Bore combines the latest technology from the world with the needs of the Chinese market, bringing customized solutions for the Chinese market at the auto show.

"臻" automatic driving under the concept of redundancy

For the future of autonomous driving, Knorr-Bremse has moved from braking systems to automated driving. Knorr-Bremse's ADAS system has been put into domestic commercial vehicles and passed relevant tests. The ADAS system now has an adaptive cruise control system (ACC), ACC automatic stop and driver start (Stop & Driver Go), automatic emergency braking system ( AEBS), Lane Keeping Assist (LKA) and Lane Departure Warning System (LDWS) functions. Thanks to the radar and camera data fusion capabilities, Knorr AEBS can achieve a collision-free target of 80km/h to 0 with more precise data acquisition.

Knorr autopilot parts Knorr autopilot parts

In this exhibition, the redundancy concept of Knorr-Bremse's automatic driving system is one of its highlights. The concept of redundancy is important for the success of highly automated driving. Highly automated driving under the concept of intelligent redundancy will be more realistic and safe – even if the electronic subsystem fails, the system must have the function of preventing the vehicle from getting out of control. Knorr-Bremse's intelligent redundancy concept combines best-in-class performance with economic benefits. For example, Knorr-Bremse's steering redundancy concept demonstrates how to compensate for active steering system failures without having to repeatedly install the relevant components. In the future, autonomous driving, only when the entire system includes redundant architecture, the driver can be on the road to pay attention to other things as expected, to achieve higher efficiency and safer intelligent driving.

Full disk configuration, "soft and hard combination" of EBS and anti-tailing system

The overall configuration is the road to the development of Chinese vehicles in the future. Compared with drum brakes, disc brakes have a more stable braking torque, better resistance to thermal decay and speed decay, and better braking comfort. In addition, the disc brakes are lighter in weight, and the quality of the front axle for heavy-duty trucks can be reduced by about 20 kg, and the rear axle can be reduced by about 80 kg, which greatly improves transportation efficiency. At the same time, the disc brake has no self-increasing effect, the braking process is more comfortable and stable, and the driver's driving comfort is greatly improved.

Knorr pressure disc brake Knorr pressure disc brake

Dangerous goods transportation has extremely high requirements for vehicle safety configuration. In Europe, semi-trailers with more than three axes must be equipped with EBS. The latest GB-7258 is also gradually upgrading the brake system configuration of hazardous chemicals vehicles. It is required that dangerous goods transport vehicles should be equipped with EBS, Electronic Stability System (ESP) and Lane Departure Warning System (LDWS) in the next few years. The disc brakes, EBS and trailer EBS are equipped to enable the vehicle to control the coupling force according to the load of the trailer, the speed of the vehicle and the acceleration, to solve the problem of mismatch of the main suspension of the vehicle, to prevent the phenomenon of folding and pushing the vehicle, and to make the vehicle run more. Safe and reliable.

Knorr trailer control module Knorr trailer control module

The data shows that 20% of the major traffic accidents are caused by vehicle rear-end collisions. Knoll's radar detects the distance and velocity of the target in front of the journey and also detects the position and velocity relationship between multiple objects. Knorr-Bremse's unique radar and camera data fusion technology improves the accuracy of environmental recognition, prevents false alarms, and achieves driver assistance at level 2, namely automatic emergency braking (AEBS) and lane departure warning (LKA) ). The matching Knorr-Bremse automatic emergency braking system achieves 80 to 0 brakes and no collisions for stationary and moving targets. When the system detects that the vehicle has a deviation from the lane or has deviated from the lane, the LKA-ECU issues an instruction to the steering assist system, which will perform an active steering operation to maintain or return the vehicle to the lane. The combination of AEBS and LKA will greatly reduce the risk of vehicle rear-end collision and improve road safety.

Help the country's six air energy system "golden partner" to help

Knorr-Brem is currently the only supplier of air supply systems for system support. Air compressors and air handling units as a combination of systems provide customers with performance, quality and energy savings.

Knorr-Bremse Intelligent Air Handling Unit Knorr-Bremse Intelligent Air Handling Unit

In response to the National Sixth Standard, Knorr-Bremse has introduced a new 630cc air compressor with cylinder wall water-cooled, ultra-cold plate and ESS closed air chamber structure, with a discharge temperature as low as 150 ° C and an oil simmer as low as 0.3 g / h . Compared with the original model, it has higher air pumping capacity, lower oil consumption and lower exhaust temperature, and the energy saving effect is better.

The air handling unit includes a combined air dryer and an electrically controlled IAPU. The combined air dryer has the characteristics of strong oil filtering, high integration and strong water filtration. The integrated oil filter drying cylinder can achieve more than 95% oil filtering effect, and the maintenance period is extended from 50,000 kilometers to 100,000 kilometers. The electronically controlled IAPU is Knorr-Bremse's new generation of intelligent control air handling unit. The integrated ECU precisely controls the unloading pressure of the system to restore the supply pressure and regeneration flow. It can be optimized according to different application conditions to achieve optimal intelligent control to ensure the brake system is clean and efficient. Reduce energy waste.

At the same time, Knorr-Bremse's new generation 630cc air compressor and all-electric EAC constitute the world's leading air supply system, which can calculate the gas supply demand and gas distribution of the vehicle in the early stage of development. Choose a more suitable empty machine displacement, system pressure distribution and regeneration efficiency. The whole vehicle's pumping time is obviously shortened, and the poor working conditions such as long downhill have sufficient air supply capacity, and at the same time, it has obvious improvement effect of oil slick. The energy-saving aspect has passed the actual test, with at least 0.2L per 100 kilometers of oil saving effect.

Motorized solution for drivers to drive more comfortably

Knorr-Bremse has 26 years of experience in development and application as a major supplier of global commercial vehicle EBS, and has achieved excellent performance on important evaluation indicators. Knorr-Bremse has improved EBS for pure electric vehicles, which gives the vehicle better braking performance and lower energy consumption. Equipped with disc brakes, the coordination of motor braking and service braking through EBS makes the loss of friction plates that need to be replaced in half a year greatly reduced, improving the working efficiency and operation and maintenance cost of the vehicle. At the same time, EBS improves the safety of the vehicle and gives the driver a brake pedal feel like a car, greatly improving the comfort of the vehicle.

Integrated screw air compressor Integrated screw air compressor

Knorr-Bremse's new compact electric air compressors are high pressure, large displacement, low noise, high reliability, natural small vibration characteristics and noise, making them an excellent choice for new energy and pure electric vehicles. Knorr-Bremse has leading-edge electric screw air compressor technology, and the latest generation of screw air compressors has the advantages of compact structure, lower weight, smaller space and customizable control. Compared with traditional live-type air compressors, Knorr-Bremse electric screw air compressors only emit less noise than light breathing sounds, making them the best choice for new energy vehicles, especially pure electric vehicles.

SafetyDirector, a vehicle interconnection system, provides a future solution for the fleet

Kendall's Bendix vehicle connectivity system, SafetyDirect, provides an Internet-based security solution for large fleets. The specific features are:

Strengthening fleet safety management: The management of drivers' driving behaviors and dangerous events has become a consensus, and various post-installation schemes have emerged, but the accuracy of data is problematic.

Reduce the risk of vehicle operation: Targeted correction of irregular driving behavior, eliminate hidden dangers and reduce vehicle accidents.

Knorr-Bremse products are more digital Knorr-Bremse products are more digital

Front-loading reduces hardware costs: Radars and cameras installed with the AEBS solution do not require additional sensors or cameras. The front loading is safer and more reliable: the rear-loading market solution capacity and installation level are uneven, and the resulting vehicle safety problems are not uncommon, including failure to start, short circuit or even burning.

The responsibility for collecting evidence for the accident is clear: in some scenarios, it can act as a driving recorder to facilitate the investigation and evidence collection of the incident.

The SafetyDirect mode flexibly interfaces with the user's existing car networking system or forwards data. In the future, Knorr-Bremse will work with domestic suppliers to provide fleet management systems with vehicle networking capabilities to improve operational efficiency and reduce accident rates.

It is believed that after the debut of the Shanghai Auto Show, Knorr-Bremse will continue to coordinate research and development in the future of intelligent driving, providing more advanced and comprehensive system solutions for the automotive industry.

Reading volume: Source: Chinese network of truck: Lin Lu

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