Pump energy-saving 20% ​​to 30% of the technology: SSW super-slip water friction friction reducer

In the field of industrial systems such as air conditioning, heating pipes, oil pipelines, chemical equipment, power systems, and mortar transport, pump energy consumption represents a significant portion of overall system energy use. Reducing pump power is therefore a key strategy for lowering energy costs and increasing transportation efficiency, making it a critical issue for many industries. In the 1920s, British scientist Tom discovered that adding certain substances to liquids could transform turbulent flow into laminar flow, significantly reducing pipe resistance. This marked the beginning of friction drag reduction technology. The technique gained real-world application in the 1970s when the U.S. implemented it in an Alaskan oil pipeline. The results were astonishing—using the same pumps, crude oil delivery increased by over 50%! This breakthrough sparked widespread academic and engineering interest in the technology. However, early implementations using polymers faced challenges. The long molecular chains of these polymers would break down under shear forces from the pumps, limiting their effectiveness in systems with repeated cycles. To address this issue, Japanese research institutions developed a new type of drag-reducing agent based on surfactants in the late 1990s. This agent not only provided better drag reduction than polymers but also had self-healing properties, allowing it to be reused in circulating systems. These advancements have been widely adopted in foreign central air conditioning, heating, oil transport, and mortar systems, resulting in significant energy savings. During his time at MIIT in Japan, Dr. Wang Weiping conducted pioneering research on surfactant-based friction reduction technology, leading to the development of the Super Smooth Water (SSW) series of drag reducers. Tests showed that SSW can reduce drag by 70-80% in straight pipes and up to 40-60% in complex systems with bends and valves. This means that at the same flow rate, pump power can be reduced by 40-80%, offering substantial energy-saving potential across various industries. The SSW series drag reducer has several advantages: 1. **Wide temperature range**: It works effectively between -20°C and 80°C. 2. **Applicable flow rates**: Suitable for flows below 5.0 m/s, which covers most pipeline systems. 3. **Environmentally safe**: Tested to meet strict Japanese standards, it is non-toxic and biodegradable. 4. **Low dosage requirement**: Only a few thousandths of a percent is needed to achieve significant drag reduction. **Application conditions** include: - Fluid temperatures between -20°C and 80°C. - Flow rates below 5.0 m/s. - No chemical reactions between the fluid and the surfactant. **Scope of application** includes: - Heating systems with water temperatures below 80°C. - Central air conditioning systems, both existing and new. - Heat exchangers in power plants, steel mills, and chemical facilities. - Oil and gas pipelines. - Chemical liquid transport. - Slurry delivery systems. - Any other system requiring liquid transportation. **Usage and dosage**: - Dissolve the DRA in a small amount of water, stir until fully dissolved, then slowly inject it into the pipeline. - Dosage: Add approximately 3 kg per cubic meter of liquid. The SSW super-smooth water friction drag reducer is a cost-effective energy-saving solution with broad market potential. By adding just 0.3% of the SSW drag reducer to a circulating system, energy savings of 20-30% can be achieved without modifying the existing system. This makes it particularly suitable for heating systems, cooling water, and chilled water systems, where it can significantly reduce pump power and improve circulation efficiency.

Crusher Pulverizer

We produce a wide range of size reduction equipment for coarse crushing and fine milling. Such as coarse crusher, fine powder pulverizer, pin mill, hammer grinder, Fitz Mill, Vibration Mill, Superfine Pulverizer. Those machines are designed with different types of blades to suit hundreds of raw materials for food, pharmaceutical and chemical industries. With more than 28 years experience, we can provide you with powdering solutions that tailored for your production demand.

Please specify below information in your inquiry to us:

1) what raw materials do you want to make powder from ?

2) how big is the raw materials in size ?

3) how fine size of powder do you require to get ?

4) how many kg per hour capacity required ?

5) any information on the materials properties are prefered to make precise evaluation of equipment required.

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