Reasons for high temperature of bearing pad of rotary kiln supporting wheel and countermeasures

Guidance: If the circulating water system is not cleaned for a long time, the pipeline will be blocked, resulting in poor circulation of circulating water or a small amount of the circulating water will cause heating of the bearing shell; when the internal circulating water pipe of the supporting roller ages and ruptures and leaks, the viscosity of the lubricant will be Destruction caused deterioration of the oil and the temperature of the bearing shells rose. The treatment measures include pickling the circulating water pipes, removing internal oil impurities, and replacing the damaged internal water pipes.

Reasons for high temperature of bearing pad of rotary kiln supporting wheel and countermeasures

The rotary kiln is mainly composed of a cylinder body, a transmission device, a support device, a stop wheel device, a kiln head kiln tail seal, and a kiln hood. The supporting roller support device carries the weight of the entire kiln cylinder body and plays a role in positioning the cylinder body, which is a safe and stable operation thereof. The temperature rise of rotary kiln supporting wheel watts is a common phenomenon in the work. There are many causes. If it is not handled in time, it may cause serious consequences.

Common causes of temperature rise of bearings and their handling measures:

1, due to lubricating oil caused by the temperature rise

Lubricant bearing lubricating oil does not change or maintain for a long time, resulting in reduced viscosity of lubricating oil, oil emulsification, oil contains dust impurities, etc., can cause bearing heating. Only by regularly replacing new oils and strengthening the routine maintenance of the supporting wheel bearings, can effectively prevent the rising temperature of the supporting wheel watts caused by the lubricating oil.

2. The temperature rise of the bearing pad caused by oil leakage and lubricated mounting of the support roller

If the shaft seal of the support shaft is damaged, oil leakage may occur, the oil level may decrease, or the oil spoon may come off and cause the bearing temperature to rise. Therefore, we must do a good job of daily patrol inspection of the wheel seal, replace the seal ring in time, and tighten the lubrication spoon.

3, water circulation system failure

If the circulating water system is not cleaned for a long time, the pipeline will be blocked, resulting in poor circulation or circulation of the circulating water, which will cause the bearing to generate heat. When the internal circulating water pipe of the support wheel ages and ruptures, the viscosity of the lubricant will be affected. Destruction deteriorated the oil quality and the bearing temperature rose. The treatment measures include pickling the circulating water pipes, removing internal oil impurities, and replacing the damaged internal water pipes.

4. Bearing bush temperature rise due to small gap

When the supporting wheel bearings are used for a long time, the contact angle between the bush and the shaft will be larger and larger due to friction. At the same time, the contact gap between the bearing and the shaft is also getting smaller and smaller. To a certain extent, the lubrication oil cannot enter the bottom of the bearing bush for lubrication. Causes the bearing temperature to rise. After finding that the mouth gap is small, it should be repaired and reopened. The gap of the general mouth is 0.003Dmm (D is the diameter of the support shaft).

The temperature of the rotary kiln supporting rollers, which deal with the temperature rise of the supporting roller shoes, has risen, and sometimes it has come suddenly. To face this sudden thermal phenomenon, it is very troublesome to find tools for the time being. If you look for a long time, you may miss the best time to deal with temperature rise and cause serious consequences. Therefore, the kiln post of the rotary kiln should be prepared to deal with some special tools for the temperature rise of the supporting wheel and make an effective emergency response plan. Only in this way can the problem be solved well when the fault occurs, and the maximum degree of production can be guaranteed. Normally, reduce the loss of failure.

overhead Casting Crane with hook are the main handling equipment for smelting workshop of steel work. They are used for conveying, pouring and hot metal charging of liquid metal in smelting process. It mainly consists of main beam, hook trolley, crane traveling mechanism,cabin and electric controlling system, etc. Foundry crane is one of the main equipment in the continuous casting technology of steel making. It is mainly used transfer the pouring melted iron to the appointed place, and the thermal-protective coating is added at the bottom of the main girder. The place where molten nonmetal material and red-hot solid metal is lifted. The casting Overhead Crane are heavy duty for 20-24 hours working.

Features:

1.Heavy Duty and High Efficient

2.Long Life Span: 30-50years. 

3.Easy for Installation and maintenance.

4.High Temperature

5.Full Spare Parts will offer

6.Dual Lift Motor for Main Lifting Mechanism

Overhead Casting Crane

Specification:

Lifting Weight (t)

125/32

140/32

160/32

185/50

200/50

225/65

240/80

280/80

320/80

Working Class

A7

A7

A7

A7

A7

A7

A7

A7

A7

Span(m)

19

19

27

28.5

28

27

22

22

24.5

Lifting

Height(m)

Main Hook

24

22

25

27

26

32

25

29

28

 

Aux. Hook

26

24

26

29

26

34

27

29

32

 

Speed

(m/min)

Main Hook

7.6

7.8

9.8

7.5

6

11

7

12

7.5

 

Aux. Hook

9.7

9.7

12

10

10

11

9.6

10

10

 

Main Trolley

38

36

43.5

40

41

41

35

40

29

 

Aux. Trolley

39

37.5

43.5

38

38

39.5

38

40

39

 

crane

76

73

84

80

78

84

80

80

58

Max. Wheel Load(KN)

505

535

485

525

530

550

545

735

750

Steel Track Recommended

QU120

QU120

QU120

QU120

QU120

QU120

QU120

QU120

QU120

Power Source

380V 50HZ 3-Phase A.C.

Overhead Casting Crane

Other types to choose from

double girder overhead crane

Casting Crane

Casting Crane,Girder Overhead Casting Crane,Cast Overhead Crane,Girder Overhead Crane

Jiangxi Mide Industrial Co., Ltd. , https://www.midecrane.com